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Zahid Hussain

Conakry , Guinea

Phone: xxx-xxx-xxxx

Email: xxx@xxxx.xxx



  • Looking For: Maintenance Manager, Lead Maintenance Engineer

  • Occupation: Architecture and Engineering

  • Degree: Bachelor's Degree

  • Career Level: Experienced

  • Languages: English, Urdu

Career Information:

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Highlights:? Mechanical Engineer with 13+ years of experience in energy sectors (Oil & Gas, Fertilizer, Power Plants). Proven expertise in maintenance strategies, operational efficiency, and downtime reduction. ? Strategic thinker with proven expertise in mechanical maintenance, team leadership, and asset management. Strong focus on safety, quality & environmental responsibility, driving business results.

Skills:Steam Turbine, Gas Turbine, Static/Rotating Machines, Plant Commissioning & Testing, CMMS/ERP, Operations, Power Plant, P&IDs, PFDs, SOPs., Maintenance planning & scheduling, Inventory Management, Cost & budgeting, procurement/purchase, safety and compliance, QHSE and LOTO, Air Compressors, Fuel Separators, Exhaust gas treatment-SCR, Balance of plant (BoP) system, Mean time to repair (MTTR), Mean time between failure (MTBF), Asset reliability, NDT testing, Reliability Centered Maintenance (RCM), QHSE & Compliance, ISO 9001 (QMS), 14001 (EMS), 45001 (OHS) certifica, Monitor KPIs, Maintenance reports (PMR, CMR, TR, MMR, MOM), Warranty claims, Training & Development, Collaboration & Stakeholder Coordination, Plant performance, Contractors and clients, Boilers and HRSG, Water Treatment (RO) Process, Electric Generator, Preventive, Corrective, Troubleshooting, AMOS, Maximo, PMS, and API PRO, Computer Skills, Electrical machins, Turbocharger, Plant Auxiliary, Oily Water System, Work Orders, Request for quotation (RFQ), Purchase order (PO), Material Requisition (MR), Root cause analysis (RCA), Quality Assurance, Workplace safety, Job descriptions & Interviews, Objectives and annual appraisals, Leadership & Team Management, Equipment & Systems Management, Maintenance & Overhauling, Reporting & Documentation, Pumps and fans, Tools Calibration, Maintenance Plans, Oil & Gas, Fertilizer, Engines, Maintenance strategies, Quality & environment, Maintenance Management, Mechanical Equipment and Tools, Power purchase agreement (PPA)

Goal:Looking for a challenging leadership role that leverages my expertise, experience, and passion for maintenance excellence to excel business growth, improve efficiency, and ensure reliable operations.

Membership:Registered Engineer with Pakistan Engineering Council, PEC ID: MECH/23913.

Certification:Pakistan Engineering Council.

Honor:Secured first position throughout 3-years diploma program.


Experiences:

Section Head-Mechanical 08/2019 - current
MAN Energy Solutions Guinea SARL, Conakry, Guinea
Industry: Power Generation / Utilities
Leading the overall mechanical team at 50 MW at Power Plant.
Responsibilities/Accomplishments: Leadership & Team Management: ? Leading a 20-member maintenance team, providing guidance, training, and development to ensure optimal performance. Enhanced team productivity, reduced employee turnover by 80%. Equipment & Systems Management: ? Engine & Turbocharger: Manage HFO Engines (MAN 6x18V32/40CD), Turbochargers (MAN NR34/S), ensure availability, implement strategies to improve efficiency and reliability. ? Plant Auxiliary Systems: Manage maintenance of air compressors (NK, Dalgakiran, Kaeser), oil separators (GEA), exhaust gas treatment-SCR (YARA), pumps and balance of plant (BoP) system. Maintenance & Overhauling: ? Manage overall plant maintenance, ensure optimal performance and safety. Conduct overhauls, regular maintenance on Engines & auxiliaries in time, reducing unplanned downtime by 40%. Planning & CMMS Implementation: ? Implemented and leading CMMS (AMOS) ERP operations at site, generating maintenance plans, work orders (WOs), parts history, fast process of purchase requests (RFQs) and orders (POs), resulted reducing maintenance costs and mean time to repair (MTTR) by 20%, increased mean time between failure (MTBF), improved asset’s reliability and operational efficiency. Reliability, Quality Assurance & Troubleshooting: ? Conduct NDT testing, reliability inspections (RCM), and RCA of recurring problems, lead design reviews for necessary modifications to ensure no rework and enhance equipment reliability. QHSE & Compliance: ? Prepared and led for ISO 9001 (QMS), 14001 (EMS), 45001 (OHS) certifications, maintain safe work environment and emphasizes on Safety, achieved zero LTI and cutting incidents by 80%. Inventory, Cost & Budgeting ? Efficiently manage inventory, budgeting, procurement to avoid stock-outs. Generate maintenance cost and budget (€1.2M) reports, optimizing resources and reducing expense. Reporting & Documentation: ? Conduct team induction interviews, craft job descriptions, perform annual appraisals & set objectives, monitor KPIs and ensure continuous improvement. ? Review and develop maintenance reports (PMR, CMR, TR, MMR, MOM), warranty claims and EWOs. Manage maintenance costing & budgeting (MCB) and reporting to the Plant Manager. Collaboration & Stakeholder Coordination: ? Collaborate with operations and electrical teams to optimize plant performance. Effectively coordinate with senior management, contractors, clients, and other stakeholders.--
Mechanical Service Engineer 09/2015 - 07/2019
MAN Energy Solutions Pakistan, Lahore, Pakistan
Industry: Power Generation / Utilities
Leading the maintenance team at 225 MW at Combined Cycle Power Plant.
Responsibilities/Accomplishments: Leadership & Team Management: ? Led a 40-member maintenance team, ensuring operational efficiency through effective planning and timely maintenance. Enhanced team productivity reduced employee turnover by 40%. Equipment & Systems Management: ? Turbine & Engine: Managed Steam Turbine (Dresser Rand-Frame 30) and HFO Engines (MAN 18V48/60B), Turbochargers (MAN TCA77) and their auxiliary’s operational availability and reliability by in time maintenance. Oversaw equipment maintenance plans and schedules. ? Plant Auxiliary Systems: Oversaw maintenance and operation of air compressors (NK, Renner), oil separators (GEA), boilers/HRSG, pumps, water treatment and balance of plant (BoP) system. Implemented preventive maintenance schedules for all auxiliaries of complex. Maintenance & Overhauling: ? Conducted overhauls and regular maintenance on HFO Engines, ensuring optimal performance. ? Led and participated in major overhaul of the Steam Turbine, including casing, rotor & stators, journal & thrust bearings, gearbox, and main & trip control valves inspections. ? Performed Level-4 major maintenance of Electric Generator (ABB), enhancing reliability. Planning & CMMS Implementation: ? Implemented CMMS (API PRO) ERP system for generating maintenance plans, work orders, tracking equipment performance and life, managing inventory and ensuring efficient operation. QHSE & Compliance: ? Maintained a safe working environment, ensuring compliance with regulatory requirements, prepared all types of maintenance reports and reported to Maintenance Manager. Major Projects: Gorou Banda Power Project (100 MW), Niamey, Niger Worked as “Commissioning Support Engineer”, (December 2016 – February 2017) ? Commissioning: Worked on commissioning of HFO Engines (MAN 18V48/60TS), Turbochargers (MAN TCA88, TCA77) and plant auxiliary, ensuring quality standards. ? Testing & Acceptance: Successfully performed reliability run test (RRT), site acceptance test (SAT), and 240 hours of semi-industrial operation (SIO) for the entire complex.--
Assistant Mechanical Engineer (O & M) 08/2011 - 08/2015
Wartsila Pakistan (Pvt) Limited, Faisalabad, Pakistan
Industry: Power Generation / Utilities
Lead Maintenance and Operation teams at 200 MW Combined Cycle Power Plant.
Responsibilities/Accomplishments: Leadership & Team Management: ? Led maintenance of Steam Turbine (GE-Thermodyne 8 9MC6), HFO Engines (Wartsila 18V46/58), Turbochargers (ABB TPL76), oil separators (Alfa Laval), air compressors (Sperre, Gardner Denver), boilers/HRSGs, pumps, water treatment and balance of plant (BoP) system. Equipment & Systems Management: ? Managed maintenance and overhaul of Steam Turbine, HFO Engines, Turbochargers, boilers, air compressors, and BoP systems. Supervised technical teams and ensured compliance. Maintenance & Overhauling: ? Led major overhauls of the Steam Turbine, including casing, rotor & stators, bearings, gearbox, and control valves & systems, ensuring optimal performance and adherence to safety standards. ? Conducted overhauls and preventive maintenance on HFO engines, improved reliability. Operation Management: ? 2 Years worked as Junior Operation Engineer, performed routine operation of Steam Turbine, HFO Engines, BOP system from field and control room through WIOS, PLC, SCADA and HMIs. ? Performed complex ADCT operations as in PPA, prepared DORs, reported to Operation Manager. Planning & CMMS Implementation: ? Managed maintenance plans, work order (WOs) and inventory by using CMMS (PMS, Maximo). Quality Assurance & Safety: ? Implemented QHSE, prepared maintenance reports and reported to Maintenance Manager.--

Education:

Government College of Technology 09/2004 - 07/2007
Multan, , Pakistan
Degree: Associate's Degree
Major:DAE Mechanical Technology
Secured first position throughout 3-years diploma program.


University of Engineering and Technology 09/2007 - 07/2011
Lahore, , Pakistan
Degree: Bachelor's Degree
Major:Mechanical Engineering
Project/Thesis: ? Vertical axis wind turbine – A review of various configurations and design techniques.

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