Highlights:Projects Erection of CHM A4-4 SHEETER & Wrapping Machine - May 2022 – July 2022 Erection of Lafer Raising Machine - March-2021 – April-2021 Selection & Installation of Energy Monitoring/Management System - Aug 2018 – January 2021 Erection of Ball Warping Karl Mayer - Jan-2020 – Feb-2020 DC to AC Conversion of Rope Dyeing Morrison - Dec-2019 Complete Sizing & Selection of Instrumentation of Nutrico Morinaga Project - Jun-2018

Skills:Industrial Communication, Energy Conservation, PLC & HMI Troubleshooting & Programming, Control Valve Sizing & Selection, Process Instrumentation Sizing & Control, Pneumatic & Hydraulic Equipment Troubleshooting & Maintenance

Goal:To enhance my Technical, Managerial & Professional capabilities and to pursue my career in a growing and dynamic firm. Putting my theoretical and technical knowledge into practical form, thus rendering all possible services in my capacity to the firm and to effectively contribute to the optimal growth of the company.

Membership:Registerred Engineer with Pakistan Engineering Council (PEC) accrediated with Washington Accord under code Electro/21898

Certification:Implementation and auditing of ISO QMS 9001-2015. 03 Days Workshop on SMART Manufacturing Textile INDUSTRY Forum 4.0 by Joachim Hensch 7 Habits of Effective peoples. Hi-Tech Enterprise & Supervisory Control and Data Acquisition (SCADA) System Software E+H Process Instrumentation Sizing & Selection Certificate of Appreciation from SMARTEC in Rope Dyeing Conversion Project Certificate From KROHNE on eLearning module of Electromagnetic Flow Meters Certificate From KROHNE on eLearning module of Coriolis Flow Meters Certificate From KROHNE on eLearning module of Entrained Gas Management in Coriolis Flow Meters Machine Safety General Safety at Work Place & Proper use of PPEs

Assistant Manager Electrical 02/2021 - 09/2021
Naveena Denim Lahore, Lahore, Punjab Pakistan
Industry: Denim Manufacturing
Responsible for E&I department.
Worked on Online Monitoring System (SCADA) project i.e.: Desired Outputs, Hardware & Software selection, Screen Visualizations, Reporting Structures, and Network & Communication Requirements etc. ? Co-ordination with vendors regarding machine up-gradation and modification i.e.: discussing technical offers, scope of work, targets etc. ? Replacement of Fluorescent/Mercury lights with LED lights & control through lux and motion sensors ? Worked on installed field instruments to confirm their working and accuracy ? Maintained backups of PLC programs, HMI’s & VFD parameters of machines ? Implementation and supervision of corrective actions in breakdown & Planned maintenance. Troubleshooting of machines regarding PLC’s, input/output errors, communication faults, HMI’s & VFD’s. Document Process Instruments, Lux Level, Weigh Scales, Electrical Hoists & other measuring instruments verification and calibration both In-House & External Certification as well. Working on different reports and projects assigned by senior management Implementation of company’s HSE policies, standards and procedures.--
Assistant Manager E&I 09/2021 - current
Al-Karam Paper Mills Pvt. Ltd., Sheikhupura, Punjab Pakistan
Industry: Paper Manufacturing
Daily visit of plant. Daily production meeting to meet the targets. Daily condition monitoring of equipment to measure the equipment health. Strong follow ups with procurement department for local, import and outsource work. Coordination and management of engineering team to ensure equipment efficiency in areas of maintenance
Key Responsibilities: Worked on ISO 9001:2015 Certification for E&I dept. i.e.: Preventive & Breakdown Maintenance Log Sheets, Calibrations, SOP’s etc. ? Troubleshooting & Maintenance of PLC & HMI control system at DIP, DDR, Cutter CHM 1400, Jasch Paper Scanner, Control Loops of Consistency, Steam & Air, VFD’s, Paper Testing Instruments of QA Lab, Servo Drives & Motors, Pneumatic Guide Rolls Troubleshooting & Maintenance of AC/DC Motors & Parker DC Drives Selection & Installation of Analog & Digital Electro-Pneumatic Instruments at Plant such as Pressure, Temperature, Level, Flow Transmitters, Gauges, I/P Controllers, Digital Controllers, Moisture Meter etc. Maintenance & Calibration of Control Valves, SOV’s & Electro – Pneumatic Actuators. Maintenance of Lubrication System including Pumps, Flow Control Valves, Hydraulic Jacks & Control System Period Servicing & Trip Testing of Compressors (Kaeser CS 90) Develop the strategies to enhance production by integrating latest techniques to equipment maintenance, along with availability and reliability of plant equipment’s. Highlighting potential areas to increase system efficiency, Energy conservation, Process Improvement and digitalize plant for better record, analyze and decisions to improve product quality Ensuring shift wise condition monitoring data to highlight issues prior to any damage or breakdown Managing team & shifts according to requirements, Advising day to day activities Working on Inventory to maintain minimum level of spares to ensure smooth operation Working on cost reduction of department in terms of Spares & Overtime. Implementation of 6 S & Kaizen in E&I Department Implementation of company’s HSE policies, standards and procedures. Process Improvement and Cost-Saving Initiatives in Plant Operations: Process Improvement – Installation of sheet break & steam pressure variation alarm system targeting a potential increase in production by 3 Tons/day. Activation of Sheet Moisture Auto Control. Reduced air leakages by 20% & Compressor load by 10%. Reduced Hydraulic oil consumption by 5% monthly. 5S Lean Project – Implemented 5S of workplace management system. Improvement Initiative – Implementation of GEMBA Walk, Working on Continuous Level Monitoring system & Automatic Chemical Dosing system (Potential saving of 5% chemical wastages monthly). Machine Availability – Increased the machine availability by the implementation of TPM.--
SCADA & Instrument Engineer 08/2018 - 02/2021
US DENIM MILLS PVT. LTD., Lahore, Punjab Pakistan
Industry: Denim Manufacturing
Leading team of 06 members to achieve assigned KPI's.
Designed & Installed SCADA System on plant to monitor record & adjust different parameters on machines i.e.: Utilities Consumptions, speed, production, OEE etc. Uploading/Downloading machine PLC, HMI & VFD programs and storing its backup files also Reduced Electrical Cost by 10% & Overtime by 30% in 2 years. Prepared and maintained the stock list of Critical Spares for machine smooth operations. To get clear External Electrical Audits & Certifications according to SOP’s e.g Bureau Veritas. Implementation and supervision of corrective actions in breakdown & Planned maintenance. Worked with the project team regarding new projects and to ensure timely & effectively completion of all Electrical works includes Rope Dyeing Morrison Conversion, Ball Wapring Erection etc. Troubleshoot, analyze, repair, report on and recommended/performed service of SCADA and instruments timely. Troubleshooting of machines regarding PLC’s, input/output errors, communication faults, HMI’s & VFD’s. Selection and sizing of flow meters, pressure transmitters, Temperature Measuring devices, Level Transmitters & Other lab equipments including moisture meters etc. according to process conditions and application. Working on different reports and projects assigned by senior management Implementation of company’s HSE policies, standards and procedures.--
Application & Sales Engineer 11/2016 - 08/2018
Speedy Automation, Lahore, Punjab Pakistan
Industry: EPC
Responsible for monthly & Annual targets & to offer best possible solutions to customers.
Provided automation solutions to the customers and selection/sizing of process instruments pressure, flow, level, temperature sensors & system components etc. Using of Salesforce for ordering, track activities & communication with Principal (E+H). Reviewing of customer drawings, plans and other documents in order to prepare detailed technical proposal for them. Installations & commissioning of Instruments. Configuration & Calibration of different transmitters. Visiting sites for technical discussions corresponding to the project. Preparing monthly sales reports for Senior Managers & Head office.--
Application & Sales Engineer 02/2015 - 10/2016
Industrial Systems Engineering, Lahore, Punjab Pakistan
Industry: EPC
Visiting sites for technical discussions corresponding to the project. Preparing monthly sales reports for Senior Managers & Head office.
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Govt. Boys High School Opponent PEL, Lahore 08/2006 - 08/2008
Lahore, Punjab, Pakistan
Degree: High School Or Below
Major:Science
Matric(Science) With 82% Marks & A+ Grade.

Umair's Resume