Highlights:

Skills:Tableau, AUTO CAD, SAP, Sheet Metal, Machine shop, Tube Bending, MS office, Data sorting, Data analysing, Pre-Production and Production Process Planning, Quality Management and Inspection, Continuous Improvement, Lean manufacturing techniques, Operations management, Aircraft assembly, Technical Training

Manufacturing and Operations Engineer 07/2018 - current
TATA Advanced systems, Hyderabd, India
Industry: Manufacturing
"Adaptable, results-driven engineer excels under pressure, adept at multitasking, and eager to assume added responsibilities for team success. Skilled in data analytics and market analysis for supply chain optimization."
"Led SAP S/4HANA integration for cross-departmental cohesion, enhancing efficiency, data integrity, and operational streamlining, while considering key steps and factors." •"Translate data into impactful visualizations and user-friendly dashboards. Analyze, integrate, customize, and collaborate for data-driven decisions and effective communication.". •"Validated data for dashboards, ensuring KPI accuracy, data integrity, and operational efficiency." •"Cultivated stakeholder relationships for training alignment with operations. Developed performance management and managed multi-location training budget." •"Led training, overseeing support across sites, developing program infrastructure, and standardizing quality-focused methods for program design, evaluation, delivery, and reporting." •Supply Chain Strategy: "Develop and implement efficient, cost-effective supply chain strategies aligned with company goals, prioritizing customer satisfaction." • "Manage 50+ vendor relationships, negotiate contracts, and ensure costeffective procurement of materials. • Monitor and Maintain optimal inventory levels to meet demand while minimizing excess and obsolescence •Led AN-32 Program, overseeing production, ME, and completing 20 ship sets & Hands on experience on Aircraft Structure Assembly. Proficient in 5Why, 7 QC tools, and PFMEA. Successfully managed project coordination and production leadership. Contributed to continuous improvement, suggesting solutions, identifying key process characteristics, and sharing Poka-Yoke opportunities. Supervised in production and quality, knowledgeable in AS9100, GD&T, 5S, and CIB ,CIA ,oversee policy, process, • Provided training to new engineers and executives across various departments (Quality, Production, ME) and to associates in Production and Quality departments. • Analysed and assisted in evaluating painting requirements for new programs, coordinating with PEM and IE departments to estimate paint booth and manpower capabilities.--
Manufacturing and Operations Engineer 07/2018 - current
TATA Advanced systems, Hyderabad, India
Industry: Aerospace
Led SAP S/4HANA integration to enhance cross-departmental cohesion, improving efficiency, data integrity, and operational flow. Planned aerostructure production for Boeing, Pilatus, Cobham, and reduced non-value-added time through Lean Kaizen. Created Routing, BOM, Work Centers in SAP. Supervised production and quality, practiced AS9100/AS9102 standards, GD&T inspection, and 5S. Led AN32 project, coordinated design, inspections, assembly. Trained engineers and associates across departments, supporting continuous improvement and operational excellence.
Led the SAP S/4HANA integration to enhance cross-departmental cohesion, improving efficiency, data integrity, and operational streamlining. Conducted pre-production and production process planning for aerostructures, collaborating with OEMs like Boeing, Pilatus, and Cobham. Analyzed non-value-added time and implemented Lean Kaizen Burst initiatives, improving efficiency in projects like Air-to-Air Refueling Pods and CH-47. Identified key process and product characteristics for B737 Fan Cowl assembly, gaining top management approval for APQP projects. Created routings, bills of material (BOM), work centers, and material codes in SAP to optimize manufacturing processes. Managed production and quality using AS9100/AS9102 standards, GD&T inspection, and 5S practices. Conducted PFMEA and used 5Why and 7 QC tools to drive continuous improvement. Led the AN32 project, coordinating design, inspections, and assembly as the Production Lead for the AN32 wing fuel bed. Trained engineers and executives in Quality, Production, and Mechanical Engineering departments, along with new associates. Demonstrated proficiency in creating manufacturing process inspection sheets and using inspection gauges. Familiar with FAI, PFMEA, and PPAP to ensure quality standards. Worked with aerospace materials such as 2024-T3 and composite materials, applying AS9100 system requirements to ensure compliance. Hands-on experience in assembly tasks such as trimming, riveting, drilling, sealing, and critical rework operations like oil canning. Proficient in Fay sealing, aerodynamic sealing, and wire harness operations. Committed to maintaining zero escapes and preventing FOD findings. Certified in FOD prevention, torque, drilling, and crane operation. Utilized 5S, TPM, Kaizen, and Lean Management methodologies to drive continuous improvement and ensure efficiency. Strong team player with solid analytical, communication, and problem-solving skills, fostering a culture of operational excellence and quality compliance.--

Institute of aeronautical engineering 06/2014 - 04/2018
Hyderabd, , India
Degree: Bachelor's Degree
Major:Aeronautical Engineering
First class with Distinction

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