Highlights:1- Successful Project Execution: FFBL Power Company (118 MW Coal Power Plant Project): Active team member / packages lead as Process Engineer during all phases of the $270 million EPCM green-field project from design till commissioning and start-up. Main contributions included below; a. Process Design & Engineering b. Participated in Process hazard Analysis of the project c. Project Execution and Commissioning Led commissioning activities, ensuring that all systems were fully operational and met the required performance standards. Developed and implemented Standard Operating Procedures (SOPs) and checklists and coordinated with vendors and contractors to achieve seamless project completion. 2- Process Optimization and Efficiency: Optimization Initiatives: Led several process optimization projects across multiple plants, resulting in efficiency and a significant reduction in operational costs. Developed and implemented innovative strategies for improving plant performance and minimizing downtime, contributing to increased profitability. Few examples are given below; a. Steam Saving through Process Optimization: ? Proposed the idea to operate a 1 MW steam turbine (for driving a pump) on back pressure mode instead of condensing and utilize the exhaust energy instead of rejecting to condenser. ? Annual steam saving by 79,200 MeT/hr (271,152 GJ) costing US$ 1.509 million (PKRs 419.8 million) b. Energy Saving by Cooling Water Optimization: ? Simulated the turbine condensers and cooling water flow were optimized by 700 ~ 800 t/h in two steam turbine condensers. Accordingly, one cooling water pump was stopped which resulted in ~300 kW power saving. ? Annual Power saving is 2,376 MW and cost impact is US$ 170,935 (PKRs 47.5 million) c. Conduct Performance / Heat Rate Test & Highlight Problem Areas and Recommendations for Improvement: ? Conduct Performance test of Auxiliary Boilers, Steam Turbines and overall Plant Performance as per ASME PTC guidelines, and for cooling tower as per CTI code including efficiency calculations and highlight areas for improvement. 3. Leadership and Team Development 4. Safety and Compliance: ? Process Safety Management: Played a pivotal role in the implementation of PSM protocols, including conducting safety audits, HAZOP studies, and MOCs. ? Successfully identified and mitigated potential hazards, ensuring a safe working environment and full compliance with industry regulations. ? Part of core team for Process Safety Management Implementation (CCPS) 5. Stakeholder Engagement and Communication: ? Collaboration with Stakeholders: Proven ability to engage and collaborate with both internal teams and external vendors (e.g., BHGE, HHI, Sulzer). Effectively communicated technical details and resolved issues in a timely manner, ensuring alignment of project objectives with stakeholder expectations.

Skills:Process Engineer, Energy, Project Management, Commissioning, Operations, Performance Management, Simulations, Aspen Hysys

Goal:As a seasoned Process Engineer with over a decade of experience in power plant operations and a strong foundation in Chemical engineering, I am eager to bring my specialized skills in Engineering Projects, Process Optimization and ensuring safety compliance in a dynamic and innovative environment in the United States. With advanced certifications in Project Management (PMP), Aspen Hysys, NEBOSH-Process Safety Management, and Machine Lubrication Analysis, I am committed to contributing to the growth and sustainability of the energy sector. My goal is to secure an H1-B visa sponsorship with a forward-thinking employer, where I can apply my skills to drive impactful solutions, mentor cross-functional teams, and further advance my technical and managerial acumen in a global context.

Membership:Pakistan Engineering Council

Certification:1- Project Management Professional (PMP®) from Project Management Institute, USA 2- Process Safety Management (NEBOSH-PSM®) from National Examination Board in Occupational Safety and Health,UK 3- Aspen HYSYS Certified User (Aspen HYSYS®) from AspenTech University 4- Machine Lubricant Analyst level II (MLA II®) from International Council of Machinery Lubrication, USA

Honor:1- Dean honor roll for academic performance in 3rd year of bachelors (Chemical Engineering) 2- Merit Scholarship at University & College level

Assistant Manager 10/2015 - current
Fauji Fertilizer Power Company Limited, Karachi, Sindh Pakistan
Industry: Energy & Utility
Working as a senior Process Engineer
Senior Process Engineer with following main responsibilities; Process Monitoring & Optimization Engineering Studies & MOCs Technical Excellence and Troubleshooting Problems Process Safety Management (PHAs) Mentoring & Leading Teams--
Management Associate 10/2014 - 10/2015
Fauji Fertilizer Bin Qasim Limited, KARACHI, Sindh Pakistan
Industry: Chemical
Process Engineer
Worked as Process Engineer on Utilities Plant with Following main assignments; Plant monitoring & troubleshooting Performance Evaluation of utility systems Power & Steam Generation including Gas Turbines & Gas Fired Aux. Boiler performance, Water Treatment & Cooling Tower performance. Plant Modification (MOC)--

University of Engineering & Technology, Lahore, Pakistan 08/2009 - 08/2013
Lahore, Punjab, Pakistan
Degree: Bachelor's Degree
Major:Chemical Engineering
B.SC Chemical Engineering

Process Engineer - Ahsan CV